Innovative AS241D Series Yarn Package Dyeing Machine Revolutionizes Textile Dyeing Process

Innovative AS241D Series Yarn Package Dyeing Machine Revolutionizes Textile Dyeing Process

In the ever-evolving world of textile manufacturing, efficiency, sustainability, and versatility are key factors driving innovation. A new player has emerged in the market, set to transform the yarn dyeing process - the AS241D series of energy-saving package yarn dyeing machines. This advanced equipment is designed to meet the diverse needs of the textile industry, offering a host of features that enhance productivity while reducing environmental impact.​

The AS241D series stands out with its unique 90° flat-plate reversal device, which ensures even distribution of dye liquor and promotes uniform color penetration. This innovative design, combined with a high-efficiency tube heat exchanger and an optimized centrifugal pump, enables the machine to achieve an impressively low liquor ratio of 1:5. By minimizing the amount of water and dye required for each batch, the AS241D not only cuts down on resource consumption but also reduces the cost of production.​

One of the most significant advantages of the AS241D series is its compact footprint. Compared to conventional models, these machines take up less floor space, making them an ideal choice for textile mills looking to maximize their production capacity without expanding their facilities. Despite its smaller size, the AS241D does not compromise on performance. It can handle a wide range of yarn types, including polyester/blended yarns, cotton, acrylic, and wool, with equal ease.​

For high-temperature dyeing of polyester and its blends, the AS241D can reach a maximum operating temperature of 135°C, maintaining a stable heating rate of 20°C - 130°C at an average of 5°C/min (with dry saturated steam pressure at 0.7Mpa). When it comes to normal-temperature processing of natural fibers like cotton and wool, the machine offers precise control over the dyeing environment, ensuring consistent results.​

The machine's versatility extends beyond different fiber types. With interchangeable carriers, the AS241D can accommodate various materials such as nylon yarn, hank yarn, tape cords, and loose fibers. This adaptability makes it a one-stop solution for textile manufacturers engaged in diverse product lines, from high-fashion apparel to industrial textiles.​

In addition to its operational flexibility, the AS241D series is engineered with safety and reliability in mind. The maximum working pressure of 0.4Mpa is carefully calibrated to ensure safe operation under high-temperature conditions. The cooling rate, which can drop from 130°C to 80°C at an average of 2.5°C/min (with cooling water pressure at 0.3Mpa and temperature between 5°C - 10°C), is designed to quickly and efficiently bring the machine back to a safe working state after the dyeing process.​

The AS241D series of yarn package dyeing machines represents a significant leap forward in textile technology. By combining energy efficiency, compact design, and versatile functionality, it offers textile manufacturers a competitive edge in a global market that demands both quality and sustainability. As the industry continues to evolve, the AS241D is well-positioned to become the go-to choice for businesses looking to optimize their dyeing processes and reduce their environmental footprint.​